Founded 2024 · 15+ yrs of patch-making

1,000+ customers

CustomChenille Patches

Name: Chenille Patches
Brand: The American Patches
Availability: InStock

Soft varsity style for letterman jackets, hoodies, and teams. Free digital proof before production. You approve before anything is made.

4.9·1,000+ customers

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📋Free Digital Proof

⚡Fast Turnaround

🔢No Minimum Order

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About Chenille Patches

Order chenille patches with classic varsity texture for letterman jackets, clubs, and teams. Free proof, solid turnaround, and bulk pricing available.

Chenille patches are made by stitching thick, plush yarn onto a felt base fabric. The yarn stands up in a raised pile, which gives letterman and varsity jackets their soft, fuzzy texture. That pile suits large block letters, numbers, and mascots. Small text, fine outlines, and detailed logos lose their shape in thick yarn, so embroidered or woven patches usually work better.

Chenille patches deliver the iconic varsity look: soft, plush texture and bold lettering. Perfect for letterman jackets, school teams, and club apparel.

We'll help you choose size, colors, and border style, then send a free proof before production.

Best for

Letterman jackets, teams, schools, and clubs.

Texture

Plush chenille loops with bold contrast.

Customization

Great for letters, numbers, and simple mascots.

Popular uses

Letterman jackets and varsity apparel

School clubs and teamwear

Hoodies and sweaters

Awards and commemorative patches

Specs & options

Quick reference to help compare patch types.

Detail level

Best for bold shapes/letters (not tiny details)

Feel

Soft, plush, raised texture

Border options

Felt edge or stitched border

Backing options

Sew-on, iron-on (varies by design)

Pro Tip

If you're unsure about backing or border, start a quick quote and we'll recommend on your proof.

Backing and border options

Choose how your patches attach (backing) and how edges are finished (border). Not sure? Start a quote and we'll recommend on your proof.

Iron On

Secure, long-lasting adhesion for easy application on a variety of fabrics.

Velcro

Hook & loop set for gear, tactical use, and removable patches.

Peel & Stick

A convenient temporary option for sampling placements or short-term use.

Sew on

The classic choice for durable, permanent attachment to uniforms, hats, and garments.

How it works

Simple process. Clear statuses. No production until approval.

1Step 1

Tell us your specs

Qty, size, backing, and any special notes.

2Step 2

Upload artwork

PNG/PDF/JPG is fine. We'll clean it up if needed.

3Step 3

Get a free proof

We send sample/art for approval before production.

4Step 4

Approve & pay

Once approved and paid, we move to production.

5Step 5

Production & dispatch

We update status in the portal until dispatched.

Frequently Asked Questions

Everything you need to know about our premium patch manufacturing process

•

Chenille vs embroidered for school/sports?

Chenille is thick yarn stitched onto felt in a raised, plush pile, the classic look for letterman jackets and awards. Embroidered is stitched flat with finer thread, so it holds sharper detail and suits uniforms and detailed logos. Both are durable. Pick chenille for big letters and texture, embroidered when the design has small text.

•

Can you do small text on chenille?

Not at small sizes. Chenille's thick yarn pile fills in small text and fine outlines, so letters lose their edges. Keep chenille to bold letters, numbers, and simple mascots. For small text or fine detail, woven or embroidered patches usually hold the shape better, and we'll suggest which on your free proof.

•

Is chenille only for jackets?

No. Chenille also works well on cheerleading jackets, hoodies, sweaters, and bags, anywhere you want that raised varsity texture. Jackets are the most common use, but the same large, bold designs work on other garments. Tell us what it's going on and we'll confirm the backing on your free proof.

•

Do you offer iron-on backing?

Yes. Iron-on is one of the backings you can choose for chenille patches, along with sew-on, Velcro, and peel & stick. You can change the backing any time before you approve your free proof. Tell us the garment and how you plan to attach the patch, and we'll confirm the best option on your proof.

•

Do I approve before production?

Yes. Every order includes a free proof and revision stage.

•

How do I size a chenille letter for my jacket?

Letter size is usually driven by the jacket's chest panel. Most letterman jackets use a large single letter centered on the left chest. Send us your jacket style or a photo and we'll confirm sizing on your free proof.

•

What backing should I choose for a letterman jacket?

You can choose sew-on, iron-on, Velcro, or peel & stick. The felt you see around a chenille patch is the base fabric the yarn is stitched onto, not the backing, so you still pick how the patch attaches. Tell us your jacket fabric and we'll confirm the best backing on your free proof.

•

Can I layer multiple chenille patches, like a letter plus achievement patches?

Yes. Chenille letters are commonly paired with smaller embroidered patches for sports, years, or honors on the same sleeve or chest panel. Tell us which patches you plan to combine and their sizes, and we'll show each design on your free proof.

•

Will chenille match my school or team's exact colors?

We match colors as closely as possible using your school or team's official color codes or a reference photo. Your free digital proof shows the planned colors before production, but colors on a screen can look slightly different from the finished yarn.

•

How much do custom patches cost?

Pricing depends on size, quantity, type, and backing. Starting prices begin at $1.25/piece. Quantity discounts start at 51 pieces: 5% off at 51–200, 10% at 201–500, 15% at 501–1,000, and 20–25% at 1,000+. Final discount depends on product type, size, and artwork complexity. Use the Instant Quote for an exact number.

•

What's your minimum order quantity?

There is no minimum, so you can order as few as one piece. No setup fees, no hidden charges.

•

How long does production take?

Production time depends on the product type and quantity. After you approve your free digital proof we confirm the exact timeline for your order, and rush turnaround is available on request for a small priority fee. If you have a deadline, tell us when you order and we'll let you know if it's doable.

•

Do I get a free digital proof before production?

Yes. You get a free digital proof within 24-48 hours of ordering. Review it, ask for basic changes at no cost, and approve before we make anything.

•

What file formats do you accept?

Vector files like AI, EPS, PDF, or SVG work best. You can also send PNG, JPG, or even a rough sketch. Our design team will clean it up and send you a proof before production.

•

What backing options are available?

Iron-on, peel-and-stick (adhesive), Velcro (hook & loop), and sew-on. We'll recommend the best one for how you'll use the patch during the proof stage.

•

Do you ship internationally?

Yes. We ship worldwide, and shipping is free on every order.

•

What's your quality guarantee?

Every order is checked against your approved proof before it ships. Risk-free: get a full refund anytime before you approve your proof. After approval, if your order arrives with a defect, is damaged, or does not match the proof, tell us within the 14-day guarantee window and we remake it or refund you, your choice, at our cost.

Get a free proof on your order.

Upload your artwork, tell us size and quantity, and we send a digital proof in 24-48 hours.